Product Description:
An Automatic Blow Moulding Machine is a piece of industrial equipment designed for producing hollow plastic items. This machine is commonly used to create various products like bottles, containers, jars, and tanks.
The process involves heating plastic material until it becomes malleable. Then, compressed air is blown into the softened plastic, causing it to expand and press tightly against the interior surfaces of a mould. This method allows the formation of precise hollow shapes.
By automating the blow moulding process, these machines enhance production efficiency and ensure consistent quality in the manufacturing of plastic containers and other hollow plastic goods.
Features:
Advantages of an Automatic Blow Moulding Machine
1. Fully Automatic Operation Reduces Labor Cost
The machine features automatic preform loading, heating, blowing, and bottle ejection processes, which significantly reduce the need for manual intervention. This automation minimizes human error and ensures greater consistency in production quality.
2. High Production Capacity
Equipped with a multi-cavity design ranging from 2 to over 12 cavities, the machine can produce between 1,000 and 20,000 bottles per hour. This capacity makes it highly suitable for medium and large-scale manufacturing lines.
3. Consistent Product Quality
Precise control over heating temperature, stretch ratio, and blowing pressure allows the machine to deliver bottles with uniform wall thickness, excellent clarity, and enhanced strength. This precision results in a lower defect rate and reduced material waste.
4. Energy-Saving Performance
Utilizing an infrared heating system, the machine reduces overall power consumption. Servo-driven components further enhance efficiency, while zoned heating technology prevents unnecessary energy usage.
5. Fast Mould Change and Wide Bottle Compatibility
The quick mould-switching system ensures minimal downtime during production changes. It is compatible with a wide variety of bottle types, including beverage, oil, cosmetic, and pharmaceutical bottles.
6. Easy Operation and Maintenance
A user-friendly PLC touchscreen interface facilitates easy operation, while an error diagnosis and automatic alarm system helps in prompt detection of issues. Maintenance costs are kept low due to the machine's efficient design.
7. Wide Application Range
Depending on the machine type, it can manufacture various bottles such as PET bottles for water, juice, oil, and carbonated drinks, as well as HDPE and PP bottles for detergents and chemical containers. Additionally, larger containers can be produced through extrusion blow moulding.
8. Supports Continuous 24/7 Production
The machine is designed for stable long-term operation and seamlessly integrates with filling, labeling, and packing lines. This integration helps improve overall factory efficiency and competitiveness on the market.
Technical Parameters:
80FDE-4S(100)
|
SPECIFICATION
|
MATERIAL
|
|
PE
|
|
MAX CONTAINER CAPACITY
|
L
|
500ML
|
|
NUMBER OF DIE
|
set
|
4
|
|
MACHINE DIMENSION(LxWxH)
|
M
|
3.82x4x2.5
|
|
TOTAL WEIGHT
|
ton
|
8.6
|
|
|
|
CLAMPING UNIT
|
CLAMPING FORCE
|
kN
|
120
|
|
PLATEN OPENING
|
mm
|
240-600
|
|
TOGGLE STROKE
|
mm
|
540
|
|
MAX MOULD SIZE (WxH)
|
mm
|
480x500
|
|
|
|
EXTRUDER UNIT
|
SCREW DIAMETER
|
mm
|
75
|
|
SCREW L/D RATIO
|
L/D
|
24
|
|
PLASTICIZING
CAPACI(HDPE)
|
Kg/h
|
85
|
|
SCREW HEATING ZONE
|
zone
|
3
|
|
SCREW HEATING POWER
|
kW
|
15.3
|
|
FAN POWER
|
kW
|
0.14
|
|
EXTRUDER MOTOR POWER
|
kW
|
22
|
|
|
|
DIE HEAD
|
DIE HEAD HEATING ZONE
|
zone
|
15
|
|
POWER OF DIE HEAD HEATING
|
kW
|
16.5
|
|
MAX DIAMETER OF MOUTH MOLD
|
mm
|
35
|
|
|
|
ENERGY-CONSUMPTION
|
TOTAL POWER OF MACHINE
|
kW
|
72
|
|
POWER OF OIL PUMP MOTO
|
kW
|
15
|
|
AIR PRESSURE
|
Mpa
|
0.6-0.8
|
|
CONSUMPTION COMPRESSION AIR
|
m3/min
|
1.5
|
|
CONSUMPTION COOLING WATER
|
m3/min
|
0.4
|
Applications:
Application Fields of an Automatic Blow Moulding Machine
1. Beverage Packaging Industry
The beverage packaging sector is one of the primary users of automatic blow moulding machines. This includes the production of mineral water bottles, purified water bottles, as well as bottles for carbonated drinks such as cola and soda. Additionally, juice and tea beverage bottles are commonly manufactured using this technology.
Note: This segment constitutes the largest market for PET bottles.
2. Food Packaging Industry
In the food packaging industry, automatic blow moulding machines are used to create containers such as edible oil bottles, vinegar and soy sauce bottles, dairy product containers, and bottles for seasonings and condiments. These containers must often meet strict safety and hygiene standards.
3. Household & Personal Care Products
Automatic blow moulding machines are instrumental in manufacturing a variety of household and personal care product containers. Examples include bottles for laundry detergent, dishwashing liquid, shampoo, shower gel, as well as cosmetic mist and lotion bottles.
4. Pharmaceutical Packaging
The pharmaceutical sector relies on blow moulding machines to produce medicine bottles, nutritional supplement containers, and small-dose liquid medicine bottles. These products require high precision and quality to ensure safety.
5. Chemical & Industrial Packaging
This field involves packaging solutions for industrial and chemical products. Automatic blow moulding machines create containers such as lubricant oil containers, antifreeze and coolant bottles, pesticide bottles, and chemical reagent containers. Additionally, large plastic drums can be manufactured using extrusion blow moulding techniques.
6. Home & Daily Use Products
In everyday household items, blow moulded hollow plastic parts are common. Products such as plastic jugs, pitchers, and various storage container bottles are produced efficiently with this technology.
7. Medical & Healthcare Packaging
The healthcare industry utilizes automatic blow moulding machines to produce disinfectant bottles and medical spray bottles, ensuring proper hygiene and dosage for medical applications.
8. Custom & Specialized Packaging
Blow moulding machines also accommodate customized and specialized packaging needs. This includes new product prototype bottle designs, premium cosmetic bottle shapes, and private label or brand-specific bottles crafted to meet unique branding requirements.
Customization:
MEPER offers customized services for the Automatic Blow Moulding Machine, model MP75FD, designed to meet diverse production needs. This blow molding machine is CE and ISO9001:2008 certified, ensuring high quality and reliability. With a minimum order quantity of just 1 set, it is ideal for businesses seeking tailored solutions.
The MP75FD features a double layer design that produces high barrier bottles, perfect for maintaining product integrity. Equipped with an 80mm screw diameter and electric riven type, this jerry can blow molding machine delivers efficient and precise molding performance. Additionally, it supports In Mold Labeling (IML) for enhanced product presentation.
MEPER's 5 gallon blow molding machine is supplied with a standard export package to ensure safe delivery within 25-35 work days. The supply ability is up to 100 sets per month, accommodating large-scale production demands. Payment terms are flexible, accepting L/C and T/T, with prices open for negotiation to suit your budget.
Choose MEPER's Automatic Blow Moulding Machine MP75FD for a reliable, customizable solution that meets your blow molding requirements.
